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SMC1000B片材机组
所属类别:SMC片材机组
产品编号:-
产品规格:-
入库时间:2014-5-24 22:05:52
      
产品说明:
 
一、简介
 

smc片材机组是smc片状模塑料的专用生产设备。SMC是英文“Sheet Moulding Compound"的缩写,意为片状模塑料,是一种新型的热固性模压**合材料。广泛适用于汽车工业、建筑、电**、民用等领域。该生产设备就是一台集玻璃纤维切割、沉降分布(不饱和聚酯树脂糊)浸渍、覆膜、卷取等功能于一体的专用机组。

二、特点
 

我单位生产的SMC片材机,是采用德国SCHMIDT&HEINZMANN生产技术,结合国内十几年的生产经验,自主研发的具有国内领先水平的SMC专用机械。本设备主要组成部分:切割沉降、主机、卷取、电**控**部分。结构合理,操作方便,控**可靠,体积小、产量高,为同类产品的2-3倍。该设备采用先进的微电脑变频调速装置,较德国设备节能40%,且含沙量调整范围增大,调整可靠、准确。切纱刀辊采用螺旋形式,减少噪音,提高胶辊和刀片的使用寿命。卷取部位采用力矩电机驱动,省电省力。

三、
主要技术参数
1. 片材幅宽:1000mm
2.片材厚度:1.5mm-5mm
3.生产率约:1000kg/h
4.主电机功率:3kw
5.切纱电机功率:1.5kw
6.卷取电机功率:5N.M
7.外形尺寸:长X宽X高 (5000-8000)X2000X1800
8.机组重量约3000kg
 
 
 

smc片材机组
1. SMC- Sheet making line
Working width 1000 mm
Production speed continuously adjustable from 4-12 m/min
Sheet weight 2-5 kg/m2
Glass contents 15-35%
Fibre lengths 25.4 mm or 12.7mm

Note:

A high percentage of glass corresponds to a lower viscosity. A high viscosity corresponds to a lower percentage of glass. A high sheet weight corresponds to a lower working speed.

2. This machine consists of:
1.0 Machine frame in rectangle tubes
2.0 Film unwinder for lower carrier film with tension controlled, max. diameter film roll 300 mm.
2.1 Film unwinder for upper carrier film with tension controlled, max. diameter film roll 300 mm.
3.0 spreader rollers, fitted in front of both doctor blade assemblies
4.0 doctor blade assembly Ⅰ( lower carrier film) with accurate setting the doctor blade gap, doctor blade split, variable 0~3.0 mm, rapid lift off the doctor blade for cleaning

5.0 doctor blade assembly Ⅱ( upper carrier film)
specification identically to doctor blade assembly Ⅰ

doctor blade assembly is made from carbon steel,working surface is electroplated。
6.0 roving cutter
- working width 1000 mm
- cutter roll Ф165-200 mm with 20- 24 spiral grooves for inserted cutter blades in steel
- contact roller, Ф165-200 mm, with polyurethane
- drop height of the chopped strands 600 mm
- continuously adjustable frequency controlled motor
with voltage 380V, 50Hz, performance 1.5KW

7.0 adjustable turnaround roller, with variable draw-in angle of the paste-coated upper films are put together to a sandwich (film feeding)

8.0 chain belts as lower transport and impregnation belt

9.0 belt guidance for lower impregnation belt

10.0 belt tension device with manual operated

Chain belt is made from stainless steel。

11.0 impregnation zone
compaction bridge with chain belt as upper impregnation belt and belt guidance. 15 upper and 16 lower impregnation rollers, with manual belt tension.
Adjustment of the pressure limitation and of the run-in and run-out angle by hand wheels. The impregnation pressure is made pneumatically and adjustable by a pressure reducer.
There are two different modes of operation;roller on roller or roller on gap。

12.1 belt tension device with manual operated
tension roller, for upper impregnation belt

13.1 smoothing roller
adjustment of the height by step wedge,counter pressing or lifting off pneumatically

15.1 main drive
continuously adjustable frequency controlled motor (380V, 50Hz, performance 3KW)

16.1 1 turret winder
Working width: 1000 mm
Diameter of winding axles: Ф75 mm inside, Ф93 mm outside
2 Diameter of SMC mat rollers: max. 350 mm
Weight of the SMC mat rollers: max. 100kg
Taking up of the cardboard cores between left and right take-up heads with pneumatic clamping. Winding of the SMC mats on cardboard cores。
3 The mechanical winding part, can choose automatic swing folding package, the SMC material put into the container, swing can be adjusted to the maximum 1000mm
17.0 1 sheet metal control cabinet
with doors at operation side. ON/OFF button, two frequency controllers which separately used to control the belt speed and the cutter speed and t winder are controlled on the operation panel.

2 All motors and electrical apparatus at the machine are not in explosion proofed。The control cabinet is not explosion proofed。It has not be installed outside the ex-area。

SMC production line mainly includes several parts: S-1000 mainframe; high speed dispersion machine (11kw) is a high-speed dispersion machine; (7.5kW) a: stainless steel mixing tank (cooling type, 11kw1500L/ set) two sets, stainless steel cans (200L /a) four; stainless steel hopper (100L/) two..

18 If your company's constant demand is big enough, and suggested the use
ofcontinuous feeding of hybrid system, the device will be a good mixture (slurrycontaining unsaturated polyester resin, low shrinkage additive, initiating agent,coupling agent, inhibitor, filler....) ; thickening agent; color, at the same time, according to a certain proportion, through three sets of special pump into a high-speed mixer,fully mixing evenly, two Tu glue tank continuously transported to the SMC unit, so as to realize the continuous working unit, greatly improving production efficiency.
The above processes corresponding to the equipment:
18.1 Resin paste feed pump set
Dimensions (length * width * height) 1800mm*450mm*600mm
Motor power 3KW, frequency control of motor speed, maximum flow per hour 4 cubic.
18.22 Thickener the feed pump set
Dimensions (length * width * height) 1000mm*300mm*300mm
Motor power 0.75KW, domestic reducer, variable speed motor, pump for the USAimported.
18.3 Paste the feed pump set
Dimensions (length * width * height) 1000mm*300mm*300mm
Motor power 0.75KW, domestic reducer, frequency conversion motor, pump for theAmerican imported.
18.4 static mixer assembly a
Dimensions (length * width * height) 500mm*600mm*3200mm
Power 5.5KW, an impeller 4, a small bucket stirrer
18.5 1200L resin paste tank a
Dimensions (length * width * height) 1500mm*1300mm*1600mm
Material 201 stainless steel
18.6 150L paste, Mgo paste stainless steel tank 3
Dimensions (length * width * height) 2400mm*750mm*850mm
18.7 automatic control power distribution cabinet a
Dimensions (length * width * height) 600mm*700mm*1200mm
Variable frequency speed 4 motor, inverter power 5.5KW1 3kw1 0.75kw2 platform
7 inch color touch screen display, PLC and other electrical parts.
18.8 A set of stainless steel feed line
(15 pieces of metal hose, 15 sets of quick change connector, 20 sets of sealed pad)
18.9 color, with electronic weighing 2 Mgo paste tank (large table)
 
脚注信息
版权所有:莱州市百盛塑料研究所  *   所长:钟涛 联系电话:0535-2881878 技术支持:烟台网站优化
传真:0535-2053077 手机:13792516701 公司地址:山东省莱州市虎头崖镇开发区  *  流量统计: